We ordered a new section of steel box section, but, as these things often do, time slipped by. Before we knew it, September had arrived and David needed our help in the coppice with the forwarder. So, with the machine needed back in action, we finally set about making the new leg.
The job mainly involved cutting the new box section to size and removing the base foot and U-section from the old leg so that they could be reused.
Then the fun began.
We do have a welder here at Three Copse HQ, but it doesn’t get used all that often. And, as you may have guessed, this is where things started to go slightly wrong.
Our welder is a gasless MIG machine, using flux-cored wire which is fed to the welding head by a small motor. Except, on this occasion, the motor decided it really didn’t want to do that. In fact, it simply sat there going click.
A bit of investigation showed that one of the relays wasn’t receiving any voltage. A little more investigation pointed to a bad solder joint on the main circuit board.
John, being an electrical engineer and a dab hand with a soldering iron, set about sorting that out. Success! Well… sort of.
The result was a louder click, but still no action from the welder.
Eventually, we discovered that the wire-feed motor itself had probably seized up. Given the age of the machine and the likely cost of repair, it simply wasn’t worth fixing.